As smart manufacturing and industry automation continue to evolve, businesses increasingly require integrated product solutions—not just embedded control boards, but fully assembled, functional devices. Our Embedded Device ODM service provides complete development capabilities that extend beyond embedded systems to include mechanical structure design, enclosure manufacturing, actuator and motor integration, and full device assembly and testing. We help you build high-performance, market-ready intelligent equipment from concept to mass production.
For embedded control system development details, please visit our Embedded system ODM page. Unlike embedded system ODM, which focuses on PCBA-level control units, our device-level ODM service delivers a fully functional product—combining control logic, mechanical structure, actuator motion, and industrial design into a seamless whole. We take responsibility for everything from system integration and mechatronic architecture to mechanical enclosure design, motor selection, and manufacturing—providing true end-to-end development.
Service Scope
1. Requirements Definition & Concept Development
・Define usage scenarios, motion logic, layout, and operating environments
・Clarify key technical specs: dimensions, power, load capacity, noise levels, IP rating, etc.
・Support client-side conceptual design, product workflows, and component selection
2. Integrated System & Functional Design
・Control unit development and integration
・Motion design for mechanical structures and linkages
・Motor, actuator, or pneumatic component selection and control coordination
・Define communication methods (RS485, CAN, BLE, etc.) and power supply options (AC/DC, PoE, battery systems)
3. Mechanical & Enclosure Design
・Mechanical frame and enclosure design using sheet metal, injection molding, die casting, or extrusions
・Component layout optimization for cooling, serviceability, and assembly
・Reinforced structures for IP protection, vibration resistance, and drop survivability
・Custom appearance design based on client brand or UI requirements
4. Manufacturing & Engineering Documentation
・Deliver engineering drawings: 2D detail, exploded views, assembly diagrams, sheet metal layouts
・BOM preparation and process planning with cost control & manufacturability (DFM) in mind
・Support mold development (plastic or stamping) and manufacturing process review
5. Prototype Assembly & System Debugging
・Mechatronic integration and tuning
・Reliability testing: lifetime cycles, thermal conditions, vibration, EMC/ESD, etc.
・Full device testing standards and inspection procedures provided
6. Pilot Run & Mass Production
・Engineering change management (ECN) and continual design optimization
・SOP preparation and production process documentation
・Product packaging, labeling, manuals, and shipment coordination
Professional Strengths
・Integrated Mechatronics: End-to-end integration of control systems, motion structures, actuators, and UI elements
・Advanced Mechanical Design: Experience with multi-material design (sheet metal, plastic, castings) for performance and cost
・Motor & Actuator Matching: Optimized control strategy for precise motion and energy efficiency
・Full Device Validation: Robust testing for shock, vibration, thermal, EMC, waterproofing, and mechanical stress
・Customization Services: Branding, logo printing, custom UI, customized packaging and documentation
Typical Applications
・Smart instruments (automated testers, optical devices, electrical analyzers)
・Specialized industrial machines (custom packaging units, workstation modules, non-standard consoles)
・Intelligent tool-type devices (handheld terminals, embedded panels, portable testers)
・Smart lifestyle products (health monitoring equipment, commercial terminals, compact smart appliances)
・Environmental devices (air quality monitors, water sensors, automated dosing equipment)
Collaboration Models
・Co-Definition: Joint concept development, mechanical layout, and industrial design support
・Agile Iteration: Rapid prototyping and pilot testing for startup and MVP-stage products
・Long-Term Co-Development: Ongoing support for version updates, product line expansion, and upgrades
・Full-Turnkey Delivery: One-stop delivery from ID, electronics, structure, testing to packaging and shipping
Why Work With Us?
・Integrated control + mechanical co-design capabilities – Ensures alignment between electrical system performance and mechanical layout
・Cross-industry project expertise – Proven in smart manufacturing, testing instruments, medical devices, energy, and transportation sectors
・Rapid prototyping and production transition – Quickly prototype delivery; design considers manufacturability and certification
・Comprehensive handover & long-term support – Full documentation, production guidance, after-sales training, and upgrade roadmap support
Product cases
New energy vehicle charging piles; ship oil separators; smart grinders; exhaust gas nitrogen oxide monitors; temperature, pressure and flow rate integrated monitors; drilling fluid lubrication quality detectors; pressure detectors; smoke concentration monitors; intelligent body temperature monitors; etc.
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